Customer Pain Points
Traditional Cutting wheel present multiple challenges in automotive windshield processing:
- A margin of 3-5 times the glassthickness needs to be reserved, resulting in a high cutting rate;
- The glass cross-section is rough, and the grinding amount reaches 0.5mm, requiring an additional 2 sanding belt edge grinding processes and 3 workers;
- Irregularly shaped glass (30-350mm) and small concave patterns in the canopy are prone to edge breakage and chipping, with a yield rate of approximately 95%.
- Fixtures need to be installed for the breaking section. When changing products, it takes 30 minutes to replace the fixtures, which seriously affects the efficiency of the production line.
Project Value
Our company’s laser cutting line for automotive windshields specifically addresses the above-mentioned problems, bringing about a comprehensive improvement:
- Yield improvement of 3%-4%, effectively solving the pain points of processing thin glass and small concave patterns of 0.7-1.1mm;
- Cutting utilization rate is significantly improved, saving 54,000 yuan per line per year;
- The glass cross-section is smooth and flat, and the grinding amount is reduced to 0.1mm, which can reduce the number of operators by 3 and save 270,000 yuan in labor costs per year;
- It integrates a self-developed software system with wide compatibility and strong customization capabilities. It can pre-store various product information to achieve one-click model changeover, greatly shortening the model changeover time.
- The equipment has a cutting accuracy of <± 0.1mm and a linear cutting speed of up to 1200mm/s.
Balancing precision and efficiency, and creating value for customers across multiple dimensions including yield, cost, and efficiency, Cloud Laser’s automotive windshield laser cutting line is the recommended solution for upgrading automotive glass processing!