90%+ Transmittance Guaranteed | Cloud Laser’s Dual-Head Green Light Coating Removal Machine Empowers Production Lines to Improve Quality and Efficiency with Technological Strength
Customer A, a leading enterprise in the glass industry, focuses on the research and development and production of high-quality glass, with its products being supplied to a large number of mainstream automakers. The film removal process is a crucial pre-production step in automotive glass manufacturing; the cleanliness and efficiency of film removal directly affect the quality and capacity of subsequent tempering, lamination, and other processes. Previously, the traditional film removal equipment used by Customer A could no longer meet its increasingly stringent production standards and capacity demands, necessitating an efficient and stable solution.
I. Key Pain Points in the Early Stage
Before introducing our equipment, Customer A faced multiple challenges in its film removal process, severely impacting production schedules:
① Inadequate film removal effect: The original equipment has insufficient film removal precision, and film debris is easily left on the glass surface. In addition, there are excessive grinding marks in some areas, resulting in a high rework rate in subsequent processes, which wastes material costs and affects the product delivery cycle.
② Low production efficiency: The film removal process for a single piece of automotive glass takes a long time and cannot be adapted to the overall pace of the production line. The capacity bottleneck is prominent and it is difficult to meet the large-volume order demand of downstream car companies.
③ Lack of after-sales support: The original equipment supplier’s after-sales service response is slow, and when the equipment fails, technical support and repair cannot be obtained in a timely manner, which often leads to production line shutdown, causing direct economic losses to the enterprise and making it difficult to guarantee production continuity.
II. Customized Solutions
To address the main pain points faced by Customer A in the film removal process, our company assembled a professional technical team to conduct in-depth research at the customer’s production site and tailored an application solution for a dual-head green light film removal machine. Simultaneously, coupled with our 24-hour rapid response after-sales service system, we comprehensively ensured the customer’s production progress.
III. Application Implementation Results
After our dual-head green light film removal machine was put into use, Customer A’s film removal process achieved a comprehensive upgrade and optimization, and production problems were solved:
① Significantly improved film removal quality: The film layer on the glass surface is completely removed without any residue, the polishing precision is uniform, there are no signs of damage, and the film removal transmittance is over 90%, which fully meets the high standards of subsequent processing.
② Significantly improved production efficiency: With the help of dual-head synchronous operation and precise positioning technology, the film removal time of a single piece of glass is stably controlled within 30 seconds, which is 4-5 seconds shorter than the original equipment, successfully breaking through the capacity bottleneck and perfectly matching the overall rhythm of the production line;
③ Worry-free after-sales support: Our company has established a dedicated after-sales service team, promising online technical consultation response within 2 hours and on-site repair support within 24 hours nationwide. To date, the equipment has not experienced any downtime due to malfunctions, resolving customers’ after-sales concerns and providing solid support for production continuity.
IV . Case Site Photos
